Product Overview – Semi-Solid Drone Battery
PPCELL‘s 27Ah semi-solid drone battery (Model C5B8F0) is engineered for industrial UAVs demanding extended flight endurance and reliable power delivery. Leveraging next‑generation semi‑solid electrolyte architecture—a hybrid system retaining only 5%‑10% liquid electrolyte compared to ~25% in conventional LiPos—this cell delivers 217Wh/kg gravimetric energy density, substantially extending flight times for industrial and commercial drones.
With a nominal voltage of 3.6V and 27Ah capacity, the C5B8F0 provides 97.2Wh of total energy in a lightweight 447g package. The 12.5mm profile enables efficient battery pack designs for space‑constrained UAV platforms. Semi‑solid technology bridges the gap between liquid LiPo batteries and full solid‑state batteries, offering higher energy density and improved safety compared to traditional liquid‑electrolyte systems. This cell is the ideal power solution for long‑endurance missions where every gram counts and flight time is critical.
Key Features – Semi-Solid UAV Battery
High Energy Density (217Wh/kg): Delivers 217Wh/kg gravimetric energy density—significantly higher than conventional LiPo batteries (180‑220 Wh/kg at cell level)—extending UAV flight time without adding weight.
High Capacity (27Ah / 97.2Wh): 3.6V nominal voltage with 27Ah capacity delivers substantial energy for long‑endurance missions—mapping, surveying, inspection, and cargo delivery.
Lightweight Design (12.5mm / 447g): Slim profile and minimal weight enable compact battery pack designs, preserving payload capacity for sensors and equipment.
Semi‑Solid Safety: Hybrid electrolyte architecture with only 5%‑10% liquid content suppresses lithium dendrites and provides enhanced “zero‑flame” safety over standard Li‑ion.
High Discharge Rate (3C Continuous / 5C Pulse): Supports 3C continuous discharge and 5C instantaneous pulse for power‑intensive flight maneuvers, takeoff, and emergency power—meeting the demanding requirements of industrial drones.
Long Cycle Life (1500 Cycles): 1500 cycles at 80% depth of discharge ensures reliable performance over multiple missions.
Wide Operating Temperature Range: Supports charging from 0~45°C and discharging from -20~60°C for versatile mission scenarios.
Technical Specifications – 27Ah Semi-Solid Drone Battery
| Parameter | Specification |
|---|---|
| Model | C5B8F0 |
| Rated Voltage | 3.6 V |
| Capacity | 27 Ah |
| Total Energy | 97.2 Wh |
| Thickness | 12.5 mm (max) |
| Width | 118 mm (max) |
| Length | 151 mm (max) |
| Tab Width | 15 mm |
| Cell Weight | ≈ 447 g |
| Internal Resistance | ≤ 2 mΩ |
| Gravimetric Energy Density | 217 Wh/kg |
| Cycle Life | 1500 cycles |
| Operating Temperature (Charge) | 0 ~ 45°C |
| Operating Temperature (Discharge) | -20 ~ 60°C |
| Max Continuous Charge | 2C |
| Max Continuous Discharge | 3C |
| Max Pulse Discharge | 5C |
Why Choose PPCELL Semi-Solid Drone Battery?
Extended Flight Time: 217Wh/kg energy density delivers significantly longer flight times compared to conventional LiPo batteries—critical for mapping, surveying, inspection, and search & rescue missions.
Unmatched Payload Capacity: Lighter battery weight preserves payload capacity for sensors, cameras, and cargo—enabling more mission flexibility.
Semi‑Solid Safety: Hybrid electrolyte architecture with only 5%‑10% liquid content suppresses lithium dendrites and provides enhanced safety, significantly reducing risks during UAV operations.
High Discharge Performance: 3C continuous and 5C pulse discharge for takeoff, climbing, wind resistance, and emergency maneuvers.
Long Service Life: 1500 cycles at 80% DoD reduces replacement frequency and total cost of ownership.
Compact Form Factor: 12.5mm profile and 118×151mm footprint fit seamlessly into space‑constrained UAV battery compartments.
Proven Technology: PPCELL leverages 15+ years of battery manufacturing expertise, with rigorous quality control and global technical support.
Applications
Industrial Inspection: Power line inspection, pipeline monitoring, bridge surveying—extended flight time covers more assets per mission.
Aerial Mapping & Surveying: Long‑endurance flights enable larger area coverage in fewer sorties, reducing operational costs.
Logistics & Delivery: Extended range for cargo delivery drones, enabling longer delivery distances and heavier payloads.
Search & Rescue: Extended flight time for emergency response missions, covering larger search areas.
Agricultural Surveying: Longer flights for crop monitoring, reducing downtime between battery swaps.
Security & Surveillance: Extended loiter time for perimeter monitoring and reconnaissance missions.
Comparison: Semi-Solid vs. Conventional LiPo for Drones
| Parameter | Semi-Solid (PPCELL C5B8F0) | Conventional LiPo |
|---|---|---|
| Energy Density | 217 Wh/kg | 180‑220 Wh/kg |
| Liquid Electrolyte | 5%‑10% | ~25% |
| Safety | Dendrite‑suppressing hybrid electrolyte | Liquid electrolyte – leakage/thermal runaway risk |
| Cycle Life | 1500 cycles | 300‑500 cycles |
| Operating Temperature | -20 ~ 60°C | 0 ~ 45°C |
FAQ
Q1: What is the advantage of semi‑solid battery technology over conventional LiPo for drones?
A: Semi‑solid batteries use a hybrid electrolyte architecture that retains only 5%‑10% liquid electrolyte (compared to ~25% in conventional LiPos), suppressing lithium dendrites and providing enhanced safety. This enables higher energy density, better safety, and wider operating temperatures compared to conventional LiPo batteries.
Q2: What is the expected flight time improvement?
A: At 217Wh/kg, this semi‑solid cell delivers significantly higher energy density than conventional LiPo batteries (180‑220 Wh/kg). For a typical industrial drone, this translates to substantially extended flight times—turning standard missions into much longer operations.
Q3: What is the discharge capability?
A: The cell supports 3C continuous discharge and 5C instantaneous pulse discharge—delivering the power needed for takeoff, rapid climbing, wind resistance, and emergency maneuvers.
Q4: What is the expected cycle life?
A: The cell delivers 1500 cycles at 80% depth of discharge, outperforming many traditional Li‑ion batteries in long‑term usability.
Q5: What applications is this semi‑solid drone battery suitable for?
A: The 217Wh/kg energy density, 27Ah capacity, and 3C/5C discharge capability make this cell ideal for industrial inspection, aerial mapping, surveying, logistics, search & rescue, and agricultural surveying—any UAV mission where extended flight time and payload capacity are critical.
Q6: What is the operating temperature range?
A: The cell supports charging from 0~45°C and discharging from -20~60°C, making it suitable for a wide range of environmental conditions from cold‑weather operations to hot summer missions.


