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Aluminum Laminated Film Forming Machine | Pouch Battery Case Deep Drawing Press for R&D & Pilot Production
This Manual Single-Piece Aluminum Laminated Film Forming Machine is designed for small-batch and R&D production of pouch battery casings. Operators manually place pre-cut aluminum film onto the three-plate die, where a hydraulic booster cylinder provides flattening/pressing pressure and a servo-driven mechanism performs deep drawing to form the film into a 3D battery pocket. Available in two platen sizes – 180×180mm (15T, 1.5KW servo, 5PPM) and 300×300mm (30T, 3KW servo, 2PPM) – this machine offers flexibility for different cell sizes. After forming, the operator manually removes the formed casing and trims the edges by hand. Its compact, bench-top design makes it ideal for laboratories, pilot lines, and small-scale manufacturing.
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Manual aluminum film forming machine Product Overview
The Manual Single-Piece Aluminum Laminated Film Forming Machine is a compact press system for deep drawing of pre-cut aluminum laminated film into pouch battery casings (pockets). Unlike fully automated roll-fed forming machines, this manual-loading version is designed for small-batch production, R&D experiments, and pilot lines where flexibility and quick changeover are more important than high throughput.
The machine features a three-plate die structure with a hydraulic booster cylinder controlling the flattening/pressing function. A servo-driven stretching mechanism performs the deep drawing operation to form the film into a three-dimensional battery pocket. The operator manually places the pre-cut aluminum film onto the die, initiates the forming cycle, and then removes the formed casing for manual edge trimming. Available in two sizes to accommodate different battery dimensions, this machine provides a cost-effective solution for cell development and small-volume production.
Process Flow
Manual Loading: Operator places a pre-cut sheet of aluminum laminated film onto the three-plate die.
Cycle Initiation: Operator activates the forming cycle.
Flattening/Pressing: Hydraulic booster cylinder applies pressure (15T or 30T) to flatten and press the film area to be formed.
Deep Drawing/Stretching: Servo motor performs the stretching operation to form the film into a 3D battery pocket.
Manual Unloading: Operator removes the formed casing from the die.
Manual Trimming: Operator manually trims the top and side edges of the formed casing.
Aluminum film forming machine Key Features & Advantages
| Feature | Benefit |
| Manual Single-Piece Loading | Ideal for R&D and small-batch production; quick changeover between different film types and sizes |
| Three-Plate Die Structure | Stable and precise forming with consistent quality |
| Hydraulic Booster Pressure (15T/30T) | Powerful pressing force for clean, sharp forming of aluminum film |
| Servo-Driven Stretching | Precise depth control; smooth and repeatable forming action |
| Two Size Options | Choose 180×180mm or 300×300mm based on your battery casing requirements |
| Compact Bench-Top Design | Small footprint for lab and pilot line environments |
| Simple Operation | Easy manual loading/unloading with minimal training required |
| Manual Trimming | Flexible edge finishing without expensive automated trimming tooling |
| Cost-Effective | Lower capital investment compared to fully automated roll-fed systems |
| No Vacuum Required | Simplified installation and operation |
Control System
PLC Control: Simple and reliable cycle control for consistent forming.
HMI Touchscreen: User-friendly interface for setting stretching parameters.
Cycle Control: Automatic sequencing of pressing → stretching → release.
Pouch battery casing forming machine Technical Specifications
| Model | P-CFM180 | P-CFM300 |
| Product Range (L×W) | 180mm × 180mm | 300mm × 300mm |
| Die Booster Pressure | 15T | 30T |
| Stretching Drive | 1.5KW Servo Motor | 3KW Servo Motor |
| Die Type | Simple/Standard Die | Simple/Standard Die |
| Trimming Method | Manual | Manual |
| Stretching Stroke | 10mm | 10mm |
| Mechanical Speed | 5PPM | 2PPM |
| Air Source | ≥0.5MPa, 80L/min | ≥0.5MPa, 100L/min |
| Power Supply | AC220V, 3KW | AC380V, 3.5KW |
| Vacuum Source | Not required | Not required |
| Machine Dimensions | 600mm(L) × 750mm(W) × 1900mm(H) | 1000mm(L) × 1000mm(W) × 2100mm(H) |
| Machine Weight | Approx. 1T | Approx. 2T |