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Automatic Battery Testing Grading Machine Used for cylindrical battery sorting and detection
This Automatic Battery OCV Test & Sorting Machine features a suction cup tray loading system that automatically pushes trays into the testing zone and completes full-tray battery testing. With a fixed 1-to-1 fixture design, chain-type conveyor for stable operation, and 560 test channels, the system delivers high-precision OCV/IR testing and automatic sorting. Real-time data display, tray position memory, and MES connectivity ensure full traceability and seamless data management for cylindrical battery production lines.
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Battery Testing Grading Machine Product Overview
The Automatic Battery OCV Test & Sorting Machine is a high-precision testing and grading system designed for cylindrical lithium batteries. Featuring a suction cup tray loading mechanism, the system automatically pushes trays into the testing zone and completes full-tray battery testing in one cycle. With a fixed 1-to-1 fixture design and chain-type conveyor ensuring stable operation, this machine delivers reliable, high-throughput testing for battery manufacturing lines.
After OCV/IR testing, the system automatically sorts cells into multiple grades based on preset parameters. Real-time test data is displayed on the HMI for immediate identification of defective cells, and all data can be uploaded to MES systems for comprehensive tracking and statistical analysis. The tray battery position memory function ensures accurate cell tracking throughout the testing and sorting process.
Battery OCV Test & Sorting Machine Technical Specifications
| Parameter | Specification |
| Number of Channels | 560 channels |
| Contact Method | Tray bed probing, single-point testing |
| Working Voltage | AC220V 50Hz |
| Current Accuracy | ±(0.5%RD + 0.5%FS) |
| Voltage Accuracy | ±(0.1%RD + 0.1%FS) |
| Discharge Current | 15mA – 100mA |
| Discharge Voltage | 2 – 4.5V |
| Time Range | 0 – 3000 minutes (arbitrary setting) |
| Communication Method | Ethernet |
| Maximum Power | 1KW |
| Maximum Battery Size | Compatible with cylindrical and coin cells |
| Machine Dimensions | 2860mm(L) × 1260mm(W) × 1600mm(H) |
Battery OCV testing machine Key Features
| Feature | Description |
| Suction Cup Tray Loading | Automatic suction-based tray loading; smoothly pushes trays into the testing zone |
| Automatic OCV Testing & Sorting | Complete OCV/IR testing followed by automatic cell grading and sorting |
| Tray Push-In Identification Zone | Automatically completes full-tray battery testing upon tray entry |
| Fixed 1-to-1 Fixture Design | Reliable individual cell contact for consistent and accurate testing |
| Chain-Type Conveyor | Ensures stable and reliable equipment operation with smooth transport |
| Real-Time Test Data Display | Live monitoring of test results; easy identification of defective cells |
| MES Data Integration | Seamless data upload to MES for customer viewing and statistical analysis |
| Tray Battery Position Memory | Intelligent position tracking for accurate cell identification and sorting |
| Industrial PC Control | High-speed and precise sorting module for accurate cell handling and delivery |
| Safety Features | Emergency stop button, protective guards, and safety warning labels |