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Manual Prismatic Cell Canning Machine | Pouch-to-Aluminum-Case Insertion Workstation with Shell Expansion & Positioning System
This Manual Prismatic Battery Canning Machine is a practical assembly workstation designed for manually inserting prismatic battery cells into aluminum cases. Featuring dedicated positioning mechanisms for both the aluminum case and the cell, soft polyurethane rollers for gentle cell handling, a shell expansion system that prepares the case opening before insertion, and a manual assist handle for completing incomplete insertions, this machine provides a reliable and flexible canning solution. Supporting cell thicknesses from 20-60mm, widths from 50-150mm, and heights from 100-200mm, with a throughput of 3-5PPM, a product yield of ≥99.95%, and a machine failure rate of ≤2%, this equipment is ideal for R&D laboratories, pilot production lines, process development, and small-batch manufacturing environments.
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Battery cell canning equipment Product Overview：
The Manual Prismatic Battery Canning Machine is a specialized workstation for inserting prismatic (pouch) battery cells into rigid aluminum cases – a critical assembly step in prismatic battery manufacturing. This manual-loading solution provides a practical and cost-effective alternative to fully automated canning systems, offering flexibility and control for R&D, pilot production, and small-batch manufacturing.
The machine integrates five key functional modules to support precise and damage-free cell insertion:
| Module | Function |
| Aluminum Case Positioning | Dedicated positioning mechanism for consistent case placement |
| Cell Positioning | Dedicated positioning mechanism for accurate cell alignment |
| Soft Polyurethane Rollers | Gentle cell handling and positioning without damage |
| Shell Expansion System | Case opening expansion before insertion via adsorption mechanism |
| Manual Assist Handle | Manual intervention for incomplete insertion |
The system is built around a modular motion positioning framework, with adjustable parameters (via touchscreen) to accommodate different cell sizes within the specified range. The design prioritizes aluminum case protection – ensuring no damage or scratching occurs during the entire canning process.
Process：
Manual Aluminum Case Loading: Operator manually places the aluminum case onto the dedicated positioning mechanism.
Manual Cell Loading: Operator manually places the prismatic battery cell onto the dedicated cell positioning mechanism.
Shell Expansion: The case adsorption mechanism expands the aluminum case opening before cell insertion, creating the necessary entry condition.
- Controlled Insertion: The cell is guided into the expanded case opening using the positioning mechanisms. Soft polyurethane rollers provide positioning support and gentle contact during the insertion process.
Modular Motion Positioning: The aluminum case positioning and transfer mechanism uses modular motion to set required positions. Operators can adjust motion data via touchscreen to match current tooling and cell specifications.
Insertion Completion: The cell is inserted to the final position within the aluminum case.
Manual Assist (if needed): If the cell does not reach the final position during insertion, the operator can use the manual pressing handle to push the cell into place and complete the canning process.
Unloading: The finished canned cell assembly is removed for the next manufacturing step.
Manual Prismatic Cell Canning Machine Key Features & Advantages：
| Feature | Benefit |
| Manual Loading with Dedicated Positioning | Operator maintains direct control over the canning process; clear positioning points ensure consistent workflow |
| Dual Positioning Mechanisms | Dedicated positioning for both aluminum case and cell establishes proper component alignment before insertion begins |
| Protective Aluminum Case Handling | Process design specifically prevents damage and scratching – critical for case integrity through assembly and subsequent manufacturing steps |
| Soft Polyurethane Cell Positioning Rollers | Gentle roller contact provides positioning support while handling battery cells with care |
| Adjustable Modular Motion Positioning | Operators can adjust motion data via touchscreen to match current tooling and cell specifications |
| Pre-Insertion Shell Expansion | Case adsorption mechanism expands the case opening before insertion – creates ideal entry conditions for the canning process |
| Manual Assist for Incomplete Insertion | If the cell does not reach its final position, the operator can use the pressing handle to complete the canning – provides a clear manual intervention method |
| Tooling-Based Cell Compatibility | Accommodates a wide range of prismatic cell sizes within the specified range – not limited to a single fixed geometry |
| Measurable Performance Metrics | Clear specifications for cycle time, failure rate, and equipment-induced yield provide performance benchmarks for process planning and quality review |
Control System：
Touchscreen HMI: Operators can adjust motion data to match current tooling and cell specifications.、
Modular Motion Control: The case positioning and transfer mechanism uses modular motion positioning for flexible configuration.
Position Feedback: Precise positioning feedback ensures accurate component alignment.
Manual Prismatic Battery Canning Machine Technical Specifications：
| Parameter | Specification |
| Process Function | Manual insertion of prismatic battery cells into aluminum cases |
| Production Cycle Time | ≥3-5PPM |
| Machine Dimensions (L×W×H) | 1200mm × 900mm × 1800mm |
| Compatible Cell Thickness | 20 – 60mm |
| Compatible Cell Width | 50 – 150mm |
| Compatible Cell Height | 100 – 200mm |
| Machine Failure Rate | ≤2% |
| Product Yield (Equipment-Related) | ≥99.95% |
| Loading Method | Manual loading |
| Aluminum Case Loading | Dedicated positioning mechanism provided |
| Cell Loading | Dedicated positioning mechanism provided |
| Aluminum Case Handling Requirement | No damage or scratching during operation |
| Cell Positioning Rollers | Soft polyurethane rollers |
| Case Positioning & Transfer | Modular motion positioning |
| Shell Opening Preparation | Case adsorption mechanism expands case opening before insertion |
| Incomplete Insertion Handling | Manual pressing handle |