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Turnkey Prismatic Battery Pack Assembly Line
Our prismatic battery module pack assembly line is a fully integrated turnkey prismatic battery pack assembly line designed for high‑precision manufacturing of square (prismatic) cell modules. This square battery PACK production line delivers 100‑120 UPH with ≥99.8% first‑pass yield, handling module lengths from 300 to 700mm. Features include advanced mature processes, multi‑level safety, quick changeover (minimal wear parts), real‑time MES communication, and an intelligent PLC+HMI control system with automatic alarm and fault display.
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Prismatic Battery Module Pack Assembly Line – High‑Efficiency Turnkey Square Battery PACK Production Line for EV & ESS Modules
What Is a Prismatic Battery Module Pack Assembly Line?
A prismatic battery module pack assembly line automates the complete assembly process from prismatic cells to finished battery modules and packs. Our line covers core processes such as cell sorting, cell flipping, cell stacking, end plate / steel band assembly, CCD inspection, terminal addressing, laser cleaning, laser welding, module insertion into lower housing, protection board installation, busbar welding, and final voltage/internal resistance testing. It is ideal for EV battery packs and energy storage systems.
Turnkey Prismatic Battery Pack Assembly Line – Key Features
This turnkey prismatic battery pack assembly line incorporates proven advanced technologies to ensure superior performance:
Advanced mature processes – Field‑tested, reliable manufacturing steps ensure consistent quality.
Multi‑layer safety protection – Integrated guards, light curtains, interlocks, and emergency stops ensure operator and equipment safety.
Quick changeover & easy maintenance – Tool‑less or minimal‑tool adjustments for different module lengths (300–700mm); low number of wear parts reduces downtime.
Real‑time defect monitoring & MES communication – Proprietary software logs all non‑conforming data and communicates instantaneously with customer MES systems via OPC UA / Modbus TCP.
Automatic control system – Micro‑computer based PLC with intuitive HMI touchscreen. Automatic alarms trigger fault stop and display diagnostic information on the screen.
Performance metrics:
Single‑machine capacity – 100‑120 UPH (units per hour)
Applicable module length range – 300 to 700 mm
First‑pass yield – ≥99.8%
Square Battery PACK Production Line – Technical Specifications
As a dedicated square battery PACK production line, our system is configured for prismatic cell formats (LFP, NMC, etc.). Key technical specifications include:
| Parameter | Value |
|---|---|
| Production capacity (module assembly) | 100 – 120 UPH |
| Module length range | 300 – 700 mm (customizable) |
| First‑pass yield | ≥99.8% |
| Control system | PLC + HMI touchscreen, industrial PC |
| MES integration | Real‑time data exchange (OPC UA, Modbus TCP, SQL) |
| Safety certification | CE compliant (UL optional) |
| Changeover time | ≤30 minutes (typical) |
| Power supply | AC380V, 50Hz, 3‑phase |
Real‑Time MES Communication & Data Monitoring
All production data – including cycle counts, yield per station, fault codes, weld inspection results, and voltage/IR test values – are captured in real time. Our independently developed software communicates directly with your MES system, enabling full traceability, process control, and statistical process control (SPC) analysis. Alarms and fault stops are displayed on the HMI with detailed diagnostics.
Safety, Changeover & Reliability
Safety – Dual‑channel emergency stops, light curtains, safety relays, and protective guarding at all hazardous zones.
Changeover – Guided changeover procedures on HMI; quick‑release tooling for different module lengths (300‑700mm).
Maintenance – Low number of wear parts; modular station design for easy access and spare parts replacement.
Why Choose This System
High yield – ≥99.8% first‑pass yield minimizes scrap and rework.
High throughput – 100‑120 UPH meets medium to high volume production demands.
Flexible module length – Handles L300‑700mm modules, adaptable to customer cell sizes.
Turnkey delivery – Complete line from equipment supply to installation, commissioning, and training.
Industry 4.0 ready – Real‑time MES communication for smart factory integration.
📥 Download the Detailed Technical Brochure to explore full specifications and integration guides.
📞 Contact Our Engineering Team for a provide confidential consulting and customized performance analysis for your specific yield goals.