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Precision Automated Electrode Blanking Machine
The equipment is used for the molding of roll-type electrodes (continuous coating), mainly including automatic unwinding of electrode rolls, electrode alignment, electrode cutting and molding, CCD electrode detection, defective product removal, and automatic collection of good-quality electrodes.
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Precision Single Sheet Die Cutting Machine for Continuous Coating Electrodes
Our Single Sheet Die Cutting Machine is an automated production solution designed for precision shaping of roll-to-roll electrodes in lithium battery manufacturing. This specialized Electrode Blanking Machine handles continuously coated electrode sheets, performing critical functions from feeding to final collection in one seamless, automated line.
The process begins with automatic unwinding and precise web guiding to ensure material alignment. The core of this Punching Machine for Battery Electrodes is its high-speed, high-precision punching station, which cuts individual electrode sheets or forms specific tab patterns. Integrated CCD Inspection immediately scans each piece for defects. The system then automatically sorts and separates rejects from good products, which are neatly stacked or collected by an automatic receiving unit.
This machine is essential for Roll-to-Roll Electrode Processing, particularly for electrodes from Continuous Coating lines. By integrating punching, inspection, and sorting, this Automatic Electrode Slitting Machine enhances production efficiency, minimizes material waste, and ensures consistent quality in Lithium Battery Electrode Manufacturing.
Cutting Machine Equipment Features
1. Dynamic simulation images, graphic design, easy to operate;
2. Ether CAT bus control is adopted;
3. Speed parameters are adjustable, with automatic counting function and tool management function;
4. Servo motor for tension control, tension fluctuation ≤ 5N;
5. Servo motor drives a fixed-length traction wheel to transport the sheets, with high dimensional accuracy;
6. Non-contact dust removal on both sides of the sheet, removing dust generated by cutting.
Process flow
Equipment Parameters
| PROJECT | SPEC | ||
| Punching / Cutting Method | Continuous Coating with Double-Sided Tab Formation | ||
| Equipment Production Speed | ≥280PPM | ||
| Mold Life | Total lifespan ≥ 10 million times | ||
| Burr Control | ≤15um | ||
| USC Dust Removal Head Unit | Dust Removal Method | Non-Contact / Contactless | |
| Removable Dust Particle Size | ≥5μm | ||
| Dust Removal Rate | ≥95% | ||
| Product Pass Rate / Yield | ≥99.5% | ||
| Operational Availability / OEE | ≥98% | ||
| Weight | 7000Kg | ||
| Equipment Noise Level | ≤75db | ||
| Overall Dimensions (for reference) | 7000*1850*2500(L×W×H)(mm) | ||
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